Horizontal Jumbo Roll Toilet Paper Roll Making Machine , Electric / Pneumatic Control
Description
Automatic Toilet Roll And Kitchen Towel Embossing Perforating Making Machine is to perforate and cut the raw paper into various sizes according to the requested. The finished product is neat, in good order and with equality tension. It has the feature of compact structure, easy and stable operation, less electricity consumption and covers a small area of 8.4 m². The highest production speed is 120-160m/min. This equipment is adjustable to meet the requested finished product. This model is the ideal equipment for paper making factory and paper processing factory.
This equipment can process raw paper of 1.2m, 1.75m, 1.95m, 2.15m, 2.35m, 2.55m, 2.75m etc in width. There are two types of this model: one is ordinary type, it used one embossed unit for 2 ply paper, and the other is dot-by-dot type, it used embossed units respectally for each one.
This machine is consist of stand of raw material, paper conveying unit, embossing unit, perforating unit, rolling unit, electricity control and cutting system. The production process is : unreeling —→ embossing —→perforating—→furl—→slitting.
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Parameter
| Model | 1092/1575/1760/2200/2500/2900 |
| Max width of raw paper | 1350/1750/2000/2150/2400/2800 mm, other sizes to be specified |
| Max outer diameter of raw paper | 1100mm, other sizes to be specified |
| Inner diameter of raw paper core | 3",76 mm, other sizes to be specified |
| Outer diameter of finished product | 90-135mm, other sizes to be specified |
| Product diameter control | electric/pneumatic |
| Speed | 0~200m/min |
| Operation speed | 180m/min |
| Power | 5.5~22kw variable frequency speed regulating |
| Parameter setting | HMI(can be equiped with touch screen operation panel) |
| Procedure control | PLC |
| Brake | electric&pneumatic control |
| Pneumatic system | 3HP air compressor, which the min pressure is 5kg/cm2pa(supplied by user) |
| Perforating blade | 4 pcs spiral blades |
| Perforating Size | 108mm(+-2mm) |
| Dimension and weight | depends on model and configuration |
| *Options | |
| *Adjustable perforating Size | 4 blades: 90-140mm 2 blades: 200-350mm 1 blade: 200-500mm (+-3mm) , to be specified |
| *Backstand | 1~3 ply (plies), to be specified |
| *Embossing | single embossing, double embossing, steel to steel (point to point/convex to plane), steel to felted , steel to paper woolen , steel to rubber , pneumatic, to be specified |
| *Edge-embossing | independent pneumatic, steel to steel, to be specified |
Main Features
1. Horizontal type unwinding stands: pneumatic wide belt to feed paper, each jumbo roll has
independent tension adjustor and left-right adjusting device.
2. Pneumatic lifting the jumbo roll function greatly lightens the labor intensity of the workers.
3. Auto stop machine function when material is used up will minimize the waste of raw material.
4. Continue adding roll core alarming device.
5.Rewinding Technology: The finished products from earlier loosening to later tightening when rewinding, which has solved the problem of the separation phenomenon between roll paper and roll core of the finished product after long time’s storage.
6. High speed rewinding can reach the speed of 180-200m/min,that is to say, it can push out the log after rewinding in 8-12 seconds.( perforating distance is 110mm, the sheet number set as 200, it is complete the rewinding process in 14 seconds).
7. Auto edge trimming, glue spraying and sealing synchronously in one time.
8. Use the up-threading way to winding the finished product. Adopts front and back jogging button to guide paper
9. Double Embossment, compare with Single embossment, this type can make the paper
softer, both sides of the finished products have the same effect, and when making the
product with the same diameter, the weight can reduce by over 15%.
10. Glue lamination system :
A : When produce kithchen towel rolls : glue on the convex face of the embossed tissue ,and stick the two ply of tissue together .
B: When produce colorful rolls,to apply colorful glue between two and three ply of tissues,to make the tissue surface show various kinds of colorful patterns (the pattern as per the embosser’ pattern) ,and the tissue will stick together without destroy tissue’s softness.
C, The glue lamination had equipped two big sets embossing units
Technical Requirement
Raw Paper
(1) Size: Diameter≤1100mm, (Raw Paper Diameter*Width);
(3) Inner Diameter: 76.2mm
Paper-feeding part
(1) Three Layers and Belt to deliver paper and controlled by Pump;
(2) Three pieces original axis with Tension clamp (3 inch paper core and Shaft sleeve); Size adjustable;
(3) Pneumatic Loading Paper Device
(4) Raw Paper Manual Adjustment
Automatic coreless device
Embossing Part
(1) One set steel to rubber embossing unit (Embossing pattern offered by buyer)
Rewinding Part
(1) Inner Diameter Adjustable Rang: 15mm-60mm
(2) Diameter of finished products: 90-130 mm
(3) Full automatic adjust rewinding perforation size
(4) Using Upper leading paper type rewinding finished products and jog button to lead raw paper
(5) Using the international advanced PLC computer programming technology, Variable frequency speed regulation and HMI interface
(6) Sealing: automatic trimming, adhesive, sealing
Control part
(1) Emergency Device;
(2) Voltage: AC380V 50HZ Main Motor 7.5KW,
(3) Air pressure required less than 0.5 MPA (Supplied by the user)
(4) Electromagnetic speed regulating device
Factory Sale Low Price Tissue Paper Production Line Toilet Paper Making Machine For Sale
Features:
Automatic High Speed Toilet Paper/ Maxi Roll Rewinding Machine is for toilet paper roll/maxi roll processing.
Machine have core feeding unit, can do both with and without core. Raw material from jumbo roll after full embossing or edge embossing, then perforation, end cutting and spray the tail glue become a log. Then it can working with cutting machine and packing machine to become the finished products. The machine is controlled by PLC, people operate it through touch screen, the whole process is automatic, easy to operate, lower the man cost. And Our machine can special-made according to clients' requirements.
| Model | 1092B | 1575B | 1760B | 2150B | 2200B | 2500B | 2800B |
| Jumbo Roll Max. width | 1350mm | 1750mm | 1880mm | 2000mm | 2150mm | 2400mm | 2750mm |
| Max. Jumbo Roll diameter
| 2-3 stands (pls specify when order)
Paper gram weight 13-16 g/m2 |
| Jumbo Roll Standings
| Standardφ3"(76.2mm) (Other sizes specified)
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| Data setting
| HMI |
| Programming controller
| PLC, touch screen
|
| Operate Speed
| 0-230m/min 15000-25000 rolls/8hours |
| Finished Log Outer dia. | φ90-140mm |
| Finished Log Inner dia. | φ38-76mm |
| Perforation Distance | 100-150mm |
| Mechanical driving
| Driving by Stepless gear box
|
| Air -system
| 3HP air compressor, min. pressure 5kg/cm2pa ( provide by user)
|
| Main driving
| Frequency conversion speed regulation 7.5-15KW 380V,50HZ
|
| Embossing unit
| Steel to rubber
|
| Dimensions | 6x3x1.7 (length x width x height);(m)
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| Weight | 3T-4T(depends on the Model you have )
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| Options: | |
| Embossment Roller | Plane, Single Set, Double Sets Can be ordered |
| Color Printing Unit
| 1-2 Colors can be order
|
| Lamination Unit
| Can be Ordered
|
| Edge-Embossing Line
| Steel to Steel Operate by Pneumatic
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Deco Color Lamination Parts:
Product Tags:
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2800mm Width Horizontal 22KW Toilet Roll Making Machine Images
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